代自动化系统投资中，由于硬件设备部
分只占用整个系统中较少的成本，则编写工程应用
软件的成本就变得越来越重要。通常来讲，一个自
动化项目的工程应用软件费用约占到了整个项目的
50%左右，这不难看出，成本结构的迁移给用户创
造了优化项目投资的机会，所以，必须从工程编程
一开始就要考虑降低费用!
这就是我们开发Freelance 800F系统的目的:
保持硬件价格与那些可编程逻辑控制器一致的情况
下，通过减少用户工程费用来提高成本效率。
Freelance 800F过 程控制系统如何帮助用户减
少工程费用?
●通过使用一个完整的工程工具(Control Builder
F)来配置组态整个控制系统，包括自动化功
能、操作员界面显示和记录，以及组态现场总线.
设备(PROFIBUS， FOUNDATION Fieldbus ,
HART等等)和设备参数设定。
●在过程控制站和操作员站之间自动生成全局的数
据通信。
对于现场设备、过程控制站和操作员站，整个控制系统采用了一个统一的全局数据库，从而降低
了建立数据通信及交互访问的成本和时间投资.
并保证整个系统范围内数据的一致性。
●提供系统全局范围的用户应用程序统一检查,覆
盖过程控制站、操作员站到智能的现场设备，包
括对用户程序的完整性和一致性检测。
●编程语言严格遵守IEC61131-3的国际标准，并具
有高性能的图形编辑功能:
-功能块图(FBD)
-梯形图(LD)
-指令表(IL)
-顺控图(SFC)
. 结构文本(ST)
●宽泛的功能块库，用户自定义的功能块也可以添
加到其中，宏库和图形符号可以为用户自定义功
能块建立图形和操作面板。
●可以通过GSD文件导入的方式来集成任何标准
PROFIBUS-DP和PA设备，并通过用户自定义对
话框形式来设计对这些设备组态配置的窗口。
●可以通过FDT/DTM技术来集成PROFIBUS现场总
线设备
系统结构
Freelance 800F过程 控制系统分为了操作员级
和过程控制级。操作员级包含了用于操作和显示.
归档和记录、趋势及报警等功能。控制器执行开环
和闭环回路控制功能。
Freelance 800F DigiVis操作员级
DigiVis操作员站使用PC硬件，既可以是标准商
务用PC机也可以采用工业级PC机，并运行在Micro-
soft Windows操作系统下。DigiVis支持双屏 显示操
作技术，也就是说使用一台PC机可以实现两个操作
员站，并用一个鼠标和一个键盘操作。
操作员级可以安装一个工程师站和几个操作员
站。ControlBuilderF工程师站对系统进行组态和调
式。通常，我们可以使用便携设备例如笔记本，实
现在办公室和现场对系统进行组态。操作员级PC机
也可以当作工程师站。工程师站在系统正常运行期
间可以关闭无需永久与系统连接。
Freelanc
PP826-3BSE042244R1
y scans the data from the
The signals of the field bus sensors are processed according to the control application program configured by the user, and then the calculation results are passed
The fieldbus interface card returns the corresponding fieldbus actuator.
Two field controllers can realize controller 1:1 redundancy, and undisturbed switching between master and slave PS. Two on each PS
Ethernet network card, the second network card is used to connect the system network diginets), and the second network cards can be interconnected with each other to form a special
Redundant communication link (diginetr) to ensure information synchronization between master and slave PS. — However, the master PS fails, and the slave PS can quickly and undisturbed connect the replacement worker
Make. All inputs and outputs also support redundant operation.
The data communication between the field process controller PS. operating station 0s and the engineer station es is completed by the system network (diginets), which is inserted
The – Ethernet network card on the PS basic unit provides the interface between PS and diginets. ES. Hardware configuration and PS
The user program is downloaded to the PS CPU through diginets and the first network card. After the field bus interface card is newly installed or replaced, the required group
The status information will be automatically reloaded. The configuration results and real-time process data are stored in RAM, and ram is installed on the Ethernet network card or battery card
The backup battery can maintain the configuration content and data in case of power failure.
Basic unit pmbo2f characteristics:
mouth
Installation slots of 4 fieldbus interface cards
c
Installation slot of 2 Ethernet network cards
Support redundant operation of Fieldbus interface card
Support hot plug of Fieldbus interface card
Technical indicators of basic unit pib02f:
CPU :Intel 80960HT25/75
32-bit RISC superscalar processor with operation speed of 150 MIPS
4 MB FLASH-EPROM
EEPROM，serial， 16 Kbit
o
Ram 8 MB (with error check and correction function, abb patent)
16 K internal cache (CPU cache RAM)
Ram backup battery (matchdog, optional redundancy)
Equipment internal temperature monitoring
Watchdog
I/0 sweeping cycle: configurable.
Time required to process 1000 IL (instructions):
< 1.0 ms (processing binary and 16 bit arithmetic instructions)
<2ms (processing fixed-point arithmetic instructions)
< 1.5ms (processing 32-bit floating-point arithmetic instructions)
Bthernet network card ei801f/ei802f/ei803f
The industrial Ethernet network card provides communication with the system network diginet s (iee802.3 Ethernet standard)
Interface.
Basic characteristics:
1ee802.3 Ethernet standard
o
Ei801f provides 10base2 thin cable communication interface
Ei802f provides 10BASE5 thick cable connection (through AUI interface)
Ei803f provides 10Base-T twisted pair communication interface
32-bit data bus, 100 mb/s
DMA (direct memory access) mode main memory ram, corresponding CPU operating load <4%
Optional ram backup battery
Fieldbus interface replacement card fi830f/fi820f/fi810f
Fieldbus interface cards are divided into several types according to different protocol standards. Each interface card provides – a fieldbus interface (PROFIBUS,
Can, FF, MODBUS, etc.). The configuration and parameter settings of the interface card itself and the field instrument (or remote i1/0) on the connected fieldbus are still
It is designed by the industrial “unified tool control bui lder without additional software. The interface card can be configured redundantly (separated between each other
Redundant basic unit pm802f) and can be plugged in and out and replaced online.
Fi830f: PROFIBUS DP interface card, as the master station, can connect 126 PROFIBUS DP slave stations, and the communication rate can reach 12mbd
One PS can plug in 4 fieldbus interfaces, connect 496 fieldbus devices, and one city (subsystem) of industrial “system can
Connect 4960 fieldbus devices (10000 i/0).
Fio the basic ones specified in the IEC 61131 3 standard
In addition to this content, many powerful and rigorously tested function blocks from actual engineering applications have been expanded. any complex control
The scheme can be realized by the combination of these function blocks.
The function blocks provided by the system mainly include the following categories:
o
Analog processing
o
digital processing
loop regulation
Logical sequence control
c
logic operation
Monitoring function
Collection function.
c
arithmetic operations
c
TCP/IP protocol communication interface
Modbus protocol communication interface
1EC870-5 protocol communication interface (Telecontrol)
4.2 Field Controller PS
Industrial” field controller PS is a special process control station, which is embedded with field bus communication interface for users to use
Fieldbus technology offers very flexible options. Each PS allows to insert 4 fieldbus interface cards (the card type can be different),
Each card is connected to 1 field bus to collect process data
ABB-XO08R2
